Product Description
The automatic irregular bottle functional beverage filling machine
is designed for high-speed filling of functional drinks, energy
beverages, oral nutrition liquids, and specialty liquid products
packed in irregular-shaped bottles. The system integrates automatic
bottle unscrambling, servo diving filling, tracking capping, cap
orientation inspection, and checkweighing to ensure accurate
dosing, stable capping, and reliable packaging quality. It is ideal
for functional beverage producers and liquid packaging lines
requiring compatibility with complex bottle shapes, hygienic
design, and continuous automated operation.
Specifications
| Parameter | Value |
|---|
| 1. Filling Speed | ≥80 Bottles/Min |
| 2. Filling Accuracy | 50mL ±2mL |
| 3. Filling Heads | 12 Heads |
| 4. Filling Technology | Servo Diving Piston Filling |
| 5. Bottle Type | Irregular Bottles / Capsule-Shaped Bottles |
| 6. Capping System | 6-Head Tracking Capping |
| 7. Control System | PLC + HMI + Servo |
| 8. Material | SUS304 Frame / 316L Contact Parts |
| 9. Compliance | CE / GMP |
Applications
1. Functional beverage filling in irregular bottles.
2. Energy drinks and oral nutrition liquid filling.
3. Specialty liquid packaging for capsule-shaped containers.
4. High-speed automated filling lines for healthcare beverages.
Core Advantages
1. Servo Diving Filling for Foam Reduction
The diving nozzles fill from the bottle bottom upward, minimizing
liquid impact, foam, and splashing.
2. Irregular Bottle Compatibility Design
Designed specifically for unstable or complex bottle geometries
with reliable bottle handling and positioning.
3. Tracking Capping with Torque Control
Six-head tracking capping provides synchronized cap application and
adjustable torque control.
4. Integrated Quality Inspection System
Includes cap orientation inspection, fill-weight checkweighing, and
reject functions for in-process quality assurance.
5. Hygienic and Washdown-Compatible Construction
Supports cleanable surfaces, water-resistant conveyors, and no
dead-angle hygienic structure.
How to Choose
1. Choose this machine if you need automated filling for irregular
bottle functional beverages.
2. Choose this machine if foam control and stable dosing are
critical.
3. Choose this machine if integrated cap inspection and
checkweighing are required.
4. Choose enhanced hygienic or control configurations for
high-standard production environments.
Typical Configuration
1. Automatic Bottle Unscrambler
2. Servo Diving Filling Module
3. Tracking Capping Unit
4. Cap Direction Inspection System
5. Checkweigher and Reject Module
6. Finished Product Conveyor
FAQ
1. What products can this automatic filling machine handle?
It is suitable for functional beverages, energy drinks, oral
nutrition liquids, and specialty liquid products.
2. Can the machine handle irregular bottle shapes?
Yes. It is specifically designed for capsule-shaped and irregular
bottles.
3. How does the machine reduce foaming?
Servo diving filling injects liquid from the bottle bottom upward
to reduce impact and foam.
4. Does the machine support cap inspection?
Yes. It supports cap direction inspection and capping quality
rejection.
5. What filling speed can the machine achieve?
The machine supports speeds of 80 bottles per minute or higher.
Summary
The automatic irregular bottle functional beverage filling machine
combines servo diving filling, tracking capping, and integrated
inspection into a complete automated filling solution for specialty
bottle packaging. It improves filling precision, controls foaming,
and supports stable high-speed production. With hygienic design,
multi-format adaptability, and optional enhanced configurations, it
provides a reliable and scalable solution for functional beverage
packaging lines.
